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Introduction
DZL series coal fired steam generator is single drum water tube and fire tube generator, combustion equipment is chain grate. Water wall tubes at left and right sides of furnace are the radiated heating area. the two wings at furnace and screw fire tube in the drum are convection heating area. This coal fired steam generator uses the upper drum, water wall tube and head are in symmetrical arrangement mode. The drum is welded assembly by cylinder and front back tube plate. This furnace structure in reasonable arrangement and high efficiency. This series steam generator adopts several environmental protect measures (bag dust collector, double towers desulfurization, etc.) to meet the national emission requirement.
DZL series coal fired steam generator uses the new scientific achievement, such as arch tube plate, screw fire tube to solve the problem of tube plate flaw, water wall tube explosion, low efficiency, insufficient output, poor adaptability of coal, improve the heat transfer.
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1) The small scale chain grate generator could resist the temperature as high as 1200℃, long working life.
2) The chain grate has a low coal leakage because of the small gap.
3) High automatic degree, decrease labor cost.
4) Convenient for maintenance, it could be repaired without generator shut down.
5) Based on customers’ requirement and fuel characteristics, the grate could be designed as reciprocal grate.
Products Advantages
1. High Quality Assurance
1) There is a professional design engineer team, before manufacturing, every generator design drawing have to be approved by generator and pressure vessel experts of CSBTS ( State Bureau of Quality Technical Supervision ), and then the generator could be produced only if qualified.
2) To ensure the raw materials quality, all the steel plates are special-used for generator with the Inspection Certificates. The raw material materials are inspected when entering factory, and only the qualified material could be put in storage and used for production.
3) To ensure the welding quality, there a professional welding team, including more than 30 senior welders. The welding materials are stored under constant temperature and humidity, to ensure the welding material quality.
4) The welding quality will be further examined during generator manufacturing, by using x-ray detection, ultrasonic flaw detection, magnetic test, or penetration test, etc.
5) To ensure the generator quality, the leakproofness and strength of pressure parts will be tested. The hydrostatic test is done to make sure there are no water drop or water mist leakage appear on steal wall or welding joint, no water leakage appear at the place of expansion, and no obvious residual deformation and abnormal situation.
6) To ensure no problems before generator delivery, all the raw materials and generators are supervised and inspected by the experts of Inspection Institution for generator and Pressure Vessel. There are international uality certificates of ISO 9001 and CE, we can also offer the inspection report of SGS, BV, etc., Quality Certificates, Energy audit report, and Energy Efficiency Test Report, etc.
2. Safety Assurance
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1) Professional engineer installation team offer the door to door installation and after sale service. The generators will operate smoothly and safety, and you will get them without worries.
2) 24 hours hot-line to solve your problems, and offer the professional technical supports and after sale service in time to all over the world.
5. Convenient Maintenance
1）The chain grate is convenient for maintenance, it could be repaired without generator shut down.
2）There are manhole, head hole, and special hand hole on the generator, convenient for generator internal installation, inspection and clean.
Combustion Process
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The fuels drop down at the front of grate from coal hopper, move with the grate. After dry distillation, combustion, and burnout, the slags fall into slag hopper, and then they are removed outside the generator. Smoke gas and air form a vortex between the front arch and back arch, at the same time, heat the front arch and improve the ignition condition. The exhaust gas flows through smoke window, convection bank, the front smoke chamber, thread smoke tubes, economizer, dust remover in order, and finally discharged into the atmosphere by induced draft fan through chimney.
